Qualimaker™ Weld Monitor

Benefits Of The Qualimaker™

Most Precise Measuring Methods

Common welding errors, such as overlacquering, bent corners, twin – bodies or „holes“ are detected by the most proven and latest measurement methods.

How It Works

The system comes as a standard with an IR- (Infrared) and a G- (G-force) – sensor.
At 10 kHz each welding spot is “scanned” 10 times even at 1000 Hz welding frequency!

Both sensor are completely maintenancefree!

An advanced IPC manages the evaluation, comparison as well as the counting and rejecting of the faulty cans.

The included development environment
 and complete code allows the integration of any type sensors and makes the system ready and compatible to coming developments.

Smart Teaching

This feature, together with the easy to use and understand HMI is essential for canmakers which are running various cansizes, materials or speeds. All the pre – settings required for the measurements, but also for the counting and the ejecting are done by the Software. In fact all you have to do is to “teach” the system by the touch of 2 buttons and setting the limits for “good” or “bad” canbodies.

Easy Installation

The installation of the «Qualimaker2™» can be executed in 2 days, also thanks to the absence of a time robbing welding arm removal and the hyper- sensitive wiring “through” the z – bar. Another 2 days will then be required for start up, training and production monitoring.

Technical Data

Metric
Imperial
Welding speed 20 - 100 m/min
Channels IR sensor (infrared)
G sensor (acceleration)
Industrial PC Beckhoff 1,9 GHz, 2 CORE, 2GB DDR 3 (as of 2014)
Software Microsoft Windows 7
Beckhoff TwinCAT
Communication LAN-Modem and local W-LAN HotSpot integrated
Control Apple iPad for internet-browser based user interface
Reject station 2 light barriers + high speed pneumatic cylinder